Air Fryer Sausage Rolls
Golden, Flaky Puff Pastry Wrapped Around a Flavorful Sausage Filling
These Air Fryer Sausage Rolls are a delicious homemade version of the classic bakery favorite. Juicy, seasoned sausage is wrapped in buttery puff pastry and air fried until perfectly golden, flaky, and crispy. The air fryer creates beautifully puffed pastry with a crisp exterior while keeping the sausage filling tender and juicy, all in less time than a conventional oven.Perfect for breakfast, brunch, lunch, parties, game days, or holiday gatherings, these sausage rolls are easy to prepare with just a handful of ingredients. They can also be made ahead, frozen, and reheated whenever you need a quick snack or appetizer. Serve them with ketchup, honey mustard, barbecue sauce, or your favorite dipping sauce for a crowd-pleasing treat.Whether you’re entertaining guests or simply craving a warm, savory pastry, these air fryer sausage rolls are guaranteed to become a family favorite
Prep Time: 20 minutes
Cook Time: 12–15 minutes
Total Time: 35 minutes
Servings: 8 sausage rolls
Difficulty: Easy
Ingredients
For the Filling
1 pound (450 g) ground pork sausage or chicken sausage
2 garlic cloves, minced
1 teaspoon onion powder
1 teaspoon garlic powder
1 teaspoon dried thyme
1 teaspoon dried parsley
½ teaspoon smoked paprika
½ teaspoon black pepper
¼ teaspoon crushed red pepper flakes (optional)
2 tablespoons breadcrumbs
1 tablespoon Dijon mustard (optional)
For the Pastry
1 sheet frozen puff pastry, thawed
1 large egg
1 tablespoon milk
1 tablespoon sesame seeds or poppy seeds (optional)
Optional Dipping Sauces
Honey mustard
Barbecue sauce
Ketchup
Garlic aioli
Ranch dressing
Sweet chili sauce
Spicy mayo
Equipment
Air fryer
Mixing bowl
Knife or pizza cutter
Pastry brush
Parchment paper (optional)
Instructions
Prepare the Filling
In a large mixing bowl, combine:
Ground sausage
Garlic
Onion powder
Garlic powder
Thyme
Parsley
Smoked paprika
Black pepper
Red pepper flakes (if using)
Breadcrumbs
Dijon mustard (if using)
Mix until everything is evenly combined. Avoid overmixing.
Prepare the Puff Pastry
Lightly flour your work surface.
Unfold the thawed puff pastry sheet.
Cut it lengthwise into 2 equal strips.
Divide the sausage mixture into 2 long logs.
Place one sausage log along the center of each pastry strip.
Roll and Seal
Brush one edge of the pastry with a little beaten egg.
Fold the pastry over the sausage filling and press the edges firmly to seal.
Place the rolls seam-side down.
Cut each long roll into 4 equal pieces, making 8 sausage rolls.
Use a sharp knife to make 2–3 small slits on the top of each roll.
Egg Wash
Whisk together the egg and milk.
Brush the tops of the sausage rolls generously with the egg wash.
Sprinkle with sesame or poppy seeds if desired.
Air Fry
Preheat the air fryer to 360°F (182°C) for 3 minutes.
Lightly spray the air fryer basket with cooking oil or line it with parchment paper.
Arrange the sausage rolls in a single layer, leaving space between them.
Air fry at 360°F (182°C) for 12–15 minutes, turning once after 7 minutes if needed for even browning.
The pastry should be puffed and golden, and the sausage should reach an internal temperature of 160°F (71°C) for pork or 165°F (74°C) for chicken.
Cook in batches if necessary.
Cool and Serve
Allow the sausage rolls to cool for 5 minutes before serving.
Serve warm with your favorite dipping sauces.
Serving Suggestions
Pair these sausage rolls with:
Garden salad
Coleslaw
Tomato soup
Potato wedges
French fries
Scrambled eggs
Fresh fruit
Pickles
Tips for Perfect Air Fryer Sausage Rolls
Keep the puff pastry cold until ready to use.
Do not overfill the pastry to prevent leaks.
Seal the edges tightly using egg wash.
Cut small slits in the top to allow steam to escape.
Leave space between each roll in the air fryer basket.
Use a meat thermometer to ensure the sausage is fully cooked.
Variations
Cheesy Sausage Rolls
Add shredded cheddar, mozzarella, or pepper Jack cheese to the sausage filling.
Spicy Sausage Rolls
Mix diced jalapeños or extra chili flakes into the filling.
Italian Sausage Rolls
Use Italian sausage and add grated Parmesan cheese and Italian seasoning.
Breakfast Sausage Rolls
Fill with breakfast sausage, scrambled eggs, and cheddar cheese.
Chicken Sausage Rolls
Replace pork sausage with ground chicken sausage for a lighter version.
Storage
Store cooled sausage rolls in an airtight container in the refrigerator for up to 4 days.
Freezing
Freeze uncooked or cooked sausage rolls in a freezer-safe container for up to 3 months.
Cook frozen rolls directly in the air fryer, adding 3–5 extra minutes to the cooking time.
Reheating
Reheat in the air fryer at 350°F (175°C) for 3–5 minutes, or until hot and crispy.
Avoid microwaving if you want to keep the pastry flaky.
Nutritional Information (Per Roll)
Calories: 320
Protein: 11g
Carbohydrates: 18g
Fat: 22g
Saturated Fat: 8g
Fiber: 1g
Sugar: 1g
Sodium: 480mg
Nutrition values are approximate and may vary depending on the ingredients and brands used.
Frequently Asked Questions
Can I use store-bought sausage meat?
Yes. Pre-seasoned sausage meat works perfectly and makes the recipe even quicker.
Can I make these ahead of time?
Absolutely. Assemble the sausage rolls and refrigerate them for up to 24 hours before air frying.
Can I cook them from frozen?
Yes. Air fry frozen sausage rolls at 350°F (175°C) for 16–20 minutes, checking that the filling reaches a safe internal temperature.
Why did my puff pastry become soggy?
This usually happens if the filling is too wet or the air fryer basket is overcrowded. Keep the filling relatively dry and cook in a single layer.
Final Thoughts
These Air Fryer Sausage Rolls are crisp, flaky, buttery, and filled with juicy, flavorful sausage, making them a perfect snack, appetizer, or light meal. Easy to prepare and wonderfully versatile, they’re ideal for everything from family breakfasts to holiday gatherings. Serve them fresh from the air fryer with your favorite dipping sauce for a bakery-quality treat that’s sure to impress.